Uburyo bwo gukamura isukari-maltose aside hydrolyzate mu buryo bwikora - Uburyo bwo gukoresha icyuma gikangura diaphragm mu buryo bwikora

I. Amateka y'umukiriya

Ikigo cy’ikoranabuhanga mu Majyepfo y’Ubushinwa, gikorera cyane cyane mu gutunganya isukari-maltose y’ibisheke. Inzira nyamukuru ni isukari-maltose y’ibisheke ikoreshwa mu guhinga aside + fermentation y’ibisheke. Umusaruro w’ibikomoka ku guhinga aside-maltose buri mwaka ni toni zirenga 30.000. Ikigo cyo hejuru, nyuma yo guhinga aside, kugabanya no gutunganya isukari-maltose y’ibisheke mbere yo guhinga, kigomba gutandukanya neza ibintu bicucitse n’imyanda yo mu bisheke kugira ngo kibone filtrate isobanutse yo guhinga, kugira ngo ubwoko bw’ibisheke bukore neza kandi bugire ubuziranenge. Mbere yaho, hakoreshwaga uburyo bwa gakondo bwo kuyungurura plate-and-frame, bwari bufite ibibazo nko kuba amazi menshi mu kayunguruzo, igihombo kinini cy’isukari, imikorere igoye, n’ubwiza budahamye bwa filtrate, byabangamiraga imikorere myiza yo guhinga no kugenzura ikiguzi cy’umusaruro.

II. Ingingo z'ububabare mu mikorere

1. Ibiranga ibikoresho: Nyuma yo gukurura amazi y’isukari-maltose yakuwemo aside, habaho umwanda munini utose, ufite uduce duto kandi ufatana neza, bigatuma gutandukanya amazi n’ibintu bikomeye bigorana;
2. Ibisabwa mu musaruro: Ingano yo gutunganya ifu ni hafi toni 2 kuri buri ifu, ifite ubushyuhe bwa 45-55℃ na pH ≈ 6 nyuma yo kuyigabanya, bisaba kugumana imyanda ikomeye no kugenzura neza ibura ry'isukari;
3. Ibibazo Bihari: Ibikoresho gakondo bifite amazi arenga 40% mu gushungura, isukari itakaza 3%-5%, igihe kirekire cyo gupakurura intoki, igihe kirekire cyo gupakurura, ubushyuhe bwinshi bw'imashini iyungurura, kandi bigira ingaruka ku muvuduko wo guhindura ifumbire.

III. Igisubizo

Hashingiwe ku bipimo by'imikorere y'umukiriya, imiterere y'ibikoresho, n'ingorane z'umusaruro, ni byiza guhitamo 45㎡imashini ikoresha icyuma gikangura diaphragm mu buryo bwikora(imiterere irwanya aside mu rwego rw'ibiribwa), ikwiranye n'uburyo bwo gukora ibintu byayo. Ishingiye ku byiza by'ingenzi byo gukanda diaphragm hakoreshejwe umuvuduko mwinshi, gukoresha porogaramu ya PLC mu buryo bwikora, no gusukura imyenda iyungurura mu buryo bwikora, ikemura ikibazo cyo gutandukanya ibinure n'amazi bikomeye.

IV. Ingaruka ku ikoreshwa

1. Ingaruka zo gutandukanya ibintu mu buryo buhamye: Akayunguruzo kaba gasobanutse kandi kerekanwa, gafite igipimo cyo gukuraho imyanda kirenga 99%, kujuje neza ibisabwa mu gutunganya ibiribwa, kandi kagabanya cyane igipimo cyo kwandura kw'ubwoko bw'imyanda;
2. Kunoza ubwiza bw'akagati ka firigo: Ingano ikomeye y'akagati ka firigo irahamye kuri 72%-78%, aho amazi agabanuka kugera kuri 22%-28%, ugereranije n'ibikoresho bisanzwe, yiyongeraho amanota 15 ku ijana, kandi akagati ka firigo koroshye gupakurura no gutwara;
3. Kugabanya igihombo cy'isukari: Ingano y'isukari itwarwa n'akayunguruzo igenzurwa kuri 1.0%-2.0%, bigabanya igihombo cy'isukari ho toni zirenga 80 ku mwaka, byongera mu buryo butaziguye inyungu ho arenga 400.000 yuan;
4. Kunoza umusaruro: Igihe cy'itsinda rimwe kigabanuka kikagera ku minota 45-60, imikorere yose yikora, nta bakozi babigize umwuga bakenewe kugira ngo babikurikirane, bigabanye ikiguzi cy'abakozi ho 60%, kandi ubushobozi bwo gutunganya itsinda bwiyongeraho 30%;
5. Ikiguzi cyo gukoresha gishobora kugenzurwa: Ibikoresho birwanya aside kandi ntibishobora kwangirika, igihe cyo gukoresha imyenda iyungurura kiragabanuka, inshuro zo kubisana ziragabanuka, ikiguzi cyo kubikoresha n’icyo kubibungabunga cyagabanutseho 40% ku mwaka, kandi inyungu rusange ni nyinshi.

V. Isuzumabumenyi ry'abakiriya

“Imashini itunganya filime ya diaphragm yakemuye burundu ikibazo cyo gusobanura neza isukari-maltose acid hydrolyzate filtrate y’ibisheke. Ubwiza bwa filtrate burahamye, ubushuhe bwa filime ya firime ni buke, kandi igihombo cy’isukari ni gito. Ntibigabanya ibiciro gusa kandi byongera imikorere, ahubwo byubaka urufatiro rukomeye rw’ubwiza mu gikorwa cyo guhinga. Ni amahitamo meza yo gutandukanya ibisheke n’amazi mu gutunganya isukari-maltose mu buryo bwimbitse.”